How We Make It
Innovative and sustainable
Sugarcup™ is USDA certified and 77% bio-based. Sugarcup™ is also OEKO-TEX Standard 100 certified.
Sugarcane
Sugarcane metabolizes CO2 to produce sucrose
Ethanol ch3-ch2oh
At the mill, sugar juice and molasses are fermented and then distilled to produce ethanol
Ethylene ch2-ch2
Through the process of dehydration, ethanol is transformed into ethylene
Green eva (ethylene vinyl acetate)
Ethylene is polymerized with vinyl acetate in EVA in shared polymerization units
product development
I’m green™ bio based EVA is transformed into foam cups for bras
Dough
EVA is transformed into dough (like bread!) with no water usage
Foam Brick
Dough is formed into foam bricks
Foam Sheet
Foam brick is sliced in sheets from 3mm to 10mm thick.
Lamination
Foam is laminated on both sides
Molding
Molded in a 2-step process (proprietary)
Foam Cup
This is how a sugar cane foam cup is created
Recycling
Scraps are recycled into cement mix, pillows, or are reused again to create a new foam for a new cup.
Our Difference
A better, safer, planet-friendly product
Made from a renewable source, sugarcane is converted to bio-based EVA. Bio-based EVA production captures and fixes carbon dioxide from the atmosphere, reducing greenhouse gases.
IN OUR INTIMATE WORLD
Pads have not been environmentally friendly
What is it
Polyurethane, the key component of foam used in today’s bras
How it’s made
Principal raw materials - crude oil and natural gas
What it takes to make it
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High gross energy usage (108.21 MJ for 1 kg)
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High gross water usage (334,000,000 MG for 1 kg)
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High gross materials usage
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High gross air emissions
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High gross solid waste emissions
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High gross toxicity
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High gross carbon dioxide emissions (8,000,000 MG for 20 year equiv)
Timing is everything
Bio-based is more relevant than ever.
Our LCA results show a lower carbon footprint for the pads using bio-based EVA in its composition, with a reduction of 71% when compared to the PU cup pads.
RECYCLABLE
Recyclability is key. Our foam waste can be re-used. Bagasse (sugarcane pulp) is a renewable energy source. Ash is used as fertilizer.
Plant-based
Plant-based fabrics are commonly known to be durable, breathable, and require low-maintenance. Our pads are made from over 75% of renewable, sustainable sugarcane.
Environment Impact & Carbon Impact
Synthetic fabrics lose tiny plastic fibers while manufactured, worn and washed. These microfibers end up-in the air and ocean and directly effect every aspect of the environment. Our pads have 71% lower carbon footprint compared to PU pads.
Certifications
I’m green™ bio-based EVA
Our manufacturing
Transparently sourced, beautifully-made.
Our sugarcane is sourced in Brazil but we have production partners across the world based on customer needs.
Brazil
Has vertical capability of producing both the foam and the cups
Bangladesh
Has vertical capability of producing both the foam and the cups
China
Have supplier to make the foam and then another supplier make the pad